Fiber optic cables play an essential role in providing speedy and reliable global connectivity. However, sometimes, standard fiber cables don’t work. So, in this case, custom fiber optic cables come in handy. Whether it is telecommunications, healthcare, aerospace, or industrial automation, these cables are designed to meet your specific needs.
That’s why the purpose of writing this blog is to make you aware of custom fiber optic cables. In this guide, we’ll tell you what custom fiber optic cables are and how they are different from standard ones. Moreover, we’ll share with you some precautions that you should keep in mind for customizing fiber optic cables and also help in choosing the right fiber optic cable manufacturer. So, come with us!
Figure no 1 Customizing fiber optic cables
1) Understanding Customized fiber Optic Cables
“Customized fiber optic cables are specially designed considering your needs and the requirements of your desired projects.”
We know that when you buy standard fiber cable, you’ll get fixed length, materials, or connector types. On the other hand, with customized cable, you have full control over what you want. This guarantees that your cable will work exactly how you need it to. Let’s explore the customization options that make them different from standard cables!
- Key Customization Options
- Material and coating options: With customized cables, you can have confidence, especially in regard to custom coatings. Some coatings resist water, while others protect against heat, and some even block harsh chemicals. Thus, your cable can be safe regardless of how or where it is used.
- Length & Diameter Adjustments: Have you ever faced an annoying battle with a cable that’s too long or too short? Well! Your problem seems to be over now. With customized options, you select the precise measurement of your choosing. You also have a say in how thin or thick it is so it doesn’t add unnecessary weight or get tangled. That’s amazing, right?
Figure no 2 Custom fiber cables
- Connector Types and Termination: We are all familiar with the fact that the various types of devices can have different port types. Thus, while buying a customized option, you can ask the manufacturer or supplier to give you the adapter according to your equipment. That means no more adapters and no more frustration—only a perfect solution.
- Environmental Flexibility: Lastly, you can also get fiber optic cables according to the intended environment in which your cable will function. For hot/cold, clean, or rough environments, you can ensure it’s protected. Therefore, your cable will endure wear and tear better when constructed with the appropriate materials.
In short, choosing a customized cable ensures it works for you. No excess weight, no glaring weak spots, just a cable made to suit your needs.
2) Benefits of using Customized fiber Optic Cables
Custom fiber optic cables are vital in saving you money, getting better results, and simplifying your configuration. With a pre-packaged cable, there are myriad issues that can crop up, such as a loose connection or a mismatch in dimension. However, with a customized cable, you get precisely what caters to your needs without any added complications. Let’s explore the benefits of using customized solutions for fiber optic cables!
i) Industry-Specific Performance: Different industries require different cables, and you most likely want yours to be suited to your specific job. For instance, if you are working in a hospital, then your cables have to be able to accommodate delicate medical apparatus.
Similarly, if you work in a factory, then the cables need to withstand heavy industrial machines. Thus, customization enables a tailor-fit cable and assures the optimal seamless and safe operation of devices.
Figure no 3 Custom fiber cable in hospitals
ii) Improved Durability & Longevity: Moreover, you never want to switch out cables too frequently, do you? That’s why you need specialized environment cables. If you are dealing with heat, cold, or even moisture, there are unique materials that can help prolong the life of the cable. This ultimately saves you money and time in the long run.
iii) Cost-Effective Solutions: Apart from all this, you shouldn’t have to spend extra on adapters or attempt to fix cables that simply do not work. Customization gives you the right connection instantly. This translates into fewer repairs, fewer replacements, and greater savings for you.
Figure no 4 Custom fiber cable as a cost-effective solution
iv) Optimized Data Transmission: Additionally, a customized cable is the best option for you if you’re looking for fast and accurate data transmission. It’s a guarantee that signal strength will be improved, data loss will be minimized, and devices will communicate effortlessly. Be it the internet, communication systems, or security systems, data transmission will be seamless.
v) Seamless Integration: You require a cable that integrates into your setup without complications, don’t you? With customization, there is no need to deal with incorrect connectors or intricate installations. The cable plugs in effortlessly, thus enabling all devices to function optimally without inconvenience.
Therefore, when you use customized fiber optic cables, you achieve optimal performance, durability, and functionality, all tailored to your specific needs.
3) What are the precautions for customizing fiber optic cable?
Customizing a fiber optic cable requires that the cable is ideal for your intended use. If you do not select the right parameters, you may end up with a cable that has weak connections, performs poorly, or even suffers damage. To ensure that you do not have issues, here are some of the things you must always confirm before purchasing!
i) Choosing the Right Fiber Type
First of all, the intended purpose will determine the type of fiber that you will choose. If data is to be transmitted over long distances, the best option would be to go with single-mode fiber. Alternatively, if the cable needs to be used for short distances where high-speed data is required, multi-mode fiber would be the suitable option. Choosing the wrong type will slow down the network which is very frustrating.
ii) Connector Compatibility
The cable must connect properly to the intended devices. If the appropriate connection type is not selected, a proper connection will not be made, leading to signal loss. Always determine before modification what the connector type is in order to avoid excessive hassle and costs.
iii) Mechanical Strength & Flexibility
Are you sure that the cable will be strong enough to take the load? If your application requires flexible cables in compact spaces, ensure that the cables are not brittle. If the cable is stationary, then durability is the priority. If these factors are not considered, you could end up with a cable that breaks easily or one that rigidly overextends the wires too much.
iv) Compliance with Industry Standards
Besides all, a safety and performance-compliant cable is a requirement. Otherwise, it can easily malfunction or, even worse, be unsafe for you. Always make sure that your cable matches the industry guidelines so that there are no complications further down the line.
- ISO 9001: Strictly enforced guidelines are followed by the manufacturer for quality control.
- IEC 60794: This includes the design, testing, and performance of the fiber optic cable.
- ITU-T Standards: Global standards are established for communication networks using optical fibers.
- RoHS Compliance: Materials such as lead or mercury, which pose a threat, are removed from the cables.
- CE Marking: European safety and performance regulations have been validated as complied with by the product.
Thus, by adhering to these standards, you would be guaranteed protection for your investment, reliability, and your own safety.
v) Manufacturer verification
Moreover, when buying customized solutions, a trustworthy manufacturer is equally important. That’s why before you buy, make sure you check the following:
- Check Certifications: Look for ISO, CE, and RoHS certifications to ensure safety and quality.
- Assess Experience: Choose a manufacturer with years of expertise in making custom fiber optic cables.
- Review Customization Options: Ensure they offer flexible choices in materials, coatings, lengths, and connectors.
- Verify Quality Control: Confirm they test their cables for durability, signal integrity, and performance.
- Check Industry Compliance: Make sure they meet global standards like ITU-T and IEC.
- Evaluate Customer Support: A good manufacturer provides after-sales service and technical assistance.
- Read Client Reviews: Look for feedback from industries similar to yours.
Following such precautions guarantees that your customized fiber optic cable is strong, safe, and exactly tailored for you. So, look no further than Dekam and contact us today.
4) Custom fiber Optic cable manufacturers-DEKAM
If you are looking for a reliable manufacturer that meets the above-mentioned criteria, then you are lucky to be here. DEKAM is one of the major custom fiber optic cable manufacturers located in Dongguan, China, and has over a decade of production experience. Our facility, which spans 12,000㎡ square feet, manufactures numerous types of products for clients in the telecommunications, medical, aerospace, and industrial automation industries.
Figure no 5 DEKAM Fiber for customizing fiber solutions
Moreover, we have an annual revenue of 40 million RMB, which shows the customer’s trust and satisfaction. You can enjoy a high degree of customization, where you may choose the specific materials and coatings, lengths, and connectors to best fit certain challenging environments. To guarantee product reliability and durability, our company also applies quality standards and testing procedures such as international ISO9001, CE, and ROHS. So, visit our website and get an instant quote today!
